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The purpose of this installation was the exposure testing of end anchor
ages and end-anchorage protection for several types of posttensioning.
In June 1961, 20 posttensioned beams (nominal size: 10- by 16- by 96-in.)
were installed at half-tide elevation. In 1973 and 1974, eight beams
were returned to the laboratory for autopsy and testing.Three beams
were returned in 1982.
Data collection on this program was discontinued after 1979. Each beam
contained one stressed steel tendon and other reinforcing. The beams
represented four typical posttensioning systems, and the tendon in each
beam was stressed in accordance with recommendations for the particular
system. The tendon in 19 of the 20 beams was pressure-grouted after
posttensioning. Twelve types of end-anchorage protection were used with
either flush or external anchorages. The end-anchorage components of
all beams were provided with 1½ in. of cover. This cover consisted of
either air-entrained concrete, sand-cement mortar, or epoxy concrete.
This program of investigation was conducted in cooperation with the
Reinforced Concrete Research Council, and the test beams and variables
were designed in accordance with their recommendations. The principal
conclusions to date are the following:
a. The nominal ¾-in. cover over the conventional reinforcing is not
sufficient for this exposure.
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b. The flush anchorages appear to have been more effectively protected
than the external anchorages.
c. Epoxy-resin concrete appears to be superior to portland-cement concrete.
d. The grease-filled paper conduit provided less than adequate protection
to the posttensioning tendon for the particular exposure and test conditions
of this investigation.
e. After 25 years of exposure, the posttensioning strands protected
by grout-filled conduit showed no structural damage due to the environment
or exposure conditions. f. Seepage through the ends of the beam was
not responsible for all the oxygen and water that reached the strands
and caused corrosion. Furthermore, since rust was found in the joints
of the individual sections of the conduit, the ingress of water and
oxygen occurred here also.g. There were not enough chlorides present
in the grout to be the main factor that caused the corrosion on the
strands.
h. The water that caused corrosion to the strands was due to excess
mixing water present in the grout when it was pumped into the conduit
and not to seawater that seeped into the conduit.
i. A galvanic current was set up between the two different concentrations
of salt in the concrete and grout, thus producing the mechanism necessary
to destroy the passivating film on the steel.
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